Our showrooms always have over 50 beds and mattresses on show offering a wide selection of sleep products. Our range comprises of Metal Frames, Pine Frames, Medical Beds, Headboards and our own produced Divan Sets  and Mattresses. We also specialist in more unusual beds like Round Beds and as such in sizes up to 7’0” by 7’6” and special sizes for antique frames etc. In fact if it is possible to make then we can manufacture it  on our premises to your requirements Also in our showroom you will find our associate company Barnes Carpet 1st offering a range of flooring to compliment any home.

Set immediately behind our showroom area is the actual manufacturing facility which during normal production times you are cordially invited to view ( subject to staff availability ). This will give you the chance to actually  see the production processes undertaken and the care with which all our sleep products are produced by craftsmen with more years than they care to mention between them in producing quality sleep products. We are constantly  updating our machinery to ensure our ranges all meet our high standards while giving the customer a specialized service but at a realistic price and in 2008 made our largest investment of over £130.000 pounds in new plant and  equipment to increase our range even further. Shown left is part of that investment a TEC microquilter which produces our Micro range and all our mattress borders to a very high standard.

This is the starting point of either the base or mattress where the rolls of ticking are stored and production pre-planned for the mattress and base departments to have there requirements ready as required by our  very flexible in house system. They cut to various widths ready for our seamstresses to sew up for divan bases. The picture shows materials stitching through a vertical border machine ready for the  mattress making department but this has now been replaced with the Microquilter system above. All ticking is checked for the unlikely event of flaws by our own staff to ensure that your purchase reaches you in perfect condition. Most of our covers are commissioned by our  company from the leading textile mills in Belgium to our own designs and textures with others imported from Italy and beyond.

Probably the most interesting from a customers view point is the mattress department as this is the actual part you sleep on. The picture shows an overall view of our mattress making area with the tufting machine in  the foreground. This piece of equipment is used to compress the mattress prior to tufting so as to ensure all materials used in production are held tightly in place. Behind this one of our staff is preparing a  spring unit with its insulator pad in place to prevent spring feel, and the other softer upholstery layers from coming into contact with the spring unit. Further behind is a quilting machine, in essence a giant  sewing machine which can stitch through many layers of upholstery holding them all together. Where mattresses are quilted there is no need for tufting as this is a very similar operation which is to achieve a  bonding between all the upholstery layers.